DF241J High Temperature Cone Dyeing Machineachine

Short Description:

DF241J Model ECO high Temperature Cone Dyeing Machine is suitable for dyeing and bleaching all kinds of nature, chemical fiber and blended yarn, such as cotton, polyester, acrylic, flax etc.

Extremely low liquor ratio of 1:3.5, it can save a lot of additive, water, electricity and steam, and shorten the dyeing time.

New designed spring heat exchanger.it can fully utilize the heat, so that improve the heating speed and its useful life.

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Product Detail

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Introduction

● DF241J Model ECO high Temperature Cone Dyeing Machine is suitable for dyeing and bleaching all kinds of nature, chemical fiber and blended yarn, such as cotton, polyester, acrylic, flax etc.
● Extremely low liquor ratio of 1:3.5, it can save a lot of additive, water, electricity and steam, and shorten the dyeing time.
● New designed spring heat exchanger.it can fully utilize the heat, so that improve the heating speed and its useful life.
● Single cycle dyeing method, it saves the exchange time of pump reverse and inverse circulation.
● Special designed spindle, it reduces the dyeing liquor volume inside the spindle, so that reduce the liquor ratio.
● High lift and big flow centrifugal pump, stepless controlled by inverter, it can intelligent automatic regulation the yarn inside and outside pressure difference, enform the uniform dyeing for rove and fine yarn, reduce the yarn damage and energy consumption.
● Advance double dosing tank, shorten the process time, improve the working efficiency.

Technical Parameters

DF241J

Type	Beam layer	Cheese quantity	Max. capacity	Pump output
DF241J-43	6	24	28.8	5.5
DF241J-53	6	36	43.2	7.5
DF241J-53	9	54	64.8	11
DF241J-70	9	81	97.2	15
DF241J-75	9	108	129.6	15
DF241J-85	9	162	194.4	22
DF241J-105	9	216	259.2	30
DF241J-120	9	324	388.8	37
DF241J-145	9	486	583.2	55
DF241J-166	9	621	745.2	75

Type	Beam layer	Cheese quantity	Max. capacity	Pump output
DF241J-186	9	810	972	90
DF241J-85	12	216	259.2	30
DF241J-105	12	288	345.6	37
DF241J-120	12	432	518.4	45
DF241J-145	12	648	777.6	75
DF241J-166	12	828	993.6	90
DF241J-186	12	1080	1296	110
DF241J-200	12	1296	1555.2	132
DF241J-226	12	1608	1929.6	185
DF241J-226	15	2010	2412	220

Remarks: The max. Capacity is based on Package Yarn outside dia 165mm, widing height 152mm, weight 1.2kg/pc.

Comparison to Traditional Cone Dyeing Machine

DF241J

Process	Dyes and additives consumption (kg)				Power comsumption			Cost saving (%)	Process time (h)
Process	Item	Dosage	DF241J	Tranditinal	Item	DF241J	Tranditinal	Cost saving (%)	DF241J	Tranditinal
Pretreatment	H₂O₂ Stabilizer	2g/L	6	16	Water(T)	15	40	53%	1.5	2
	NAOH	2g/L	6	16	Water(T)	15	40
	NAOH	2g/L	6	16	Electricity (kw/h)	132	176
	H₂O₂	2g/L	12	32	Steam (kg)	710	1900
	HAC	2g/L	3	8
	Ferment	0.2g/L	0.6	1.6
Dyeing	Reactive dye	8%	70	80	Water(T)	3	8	42%	2.5	3.5
	NA₂SO₄	80g/L	240	640	Electricity (kw/h)	220	308
	NA₂CO₃	20g/L	60	160	Steam (kg)	450	1200
Attertreatment	HAC	1g/L	3	8	Water(T)	24	64	41%	2.5	3.5
	Soaping agent	2g/L	6	16	Electncity (kw/h)	220	308
	Fixing agent	1%	18	50	Electncity (kw/h)	220	308
	Softening agent	0.5%	4.5	5	Steam (kg)	1450	3800